The automatic packaging line of COVID-19 antigen detection kit has completed technical testing and acceptance
time:
2023-04-20
On April 20 , Evergreen Group held a new product summary meeting. The fully automatic packaging production line of the new crown antigen detection kit developed by the medical device research and development department has completed the technical acceptance test and has been recognized by customers. The production line will be shipped to the customer according to the contract and put into production in the near future.
Since March , the state has successively approved the production license of the new crown antigen detection kit. There has been a surge in demand for kit production and packaging. In order to improve production efficiency and solve the contradiction between supply and demand, Evergreen Group has successfully launched a fully automatic new crown antigen detection kit outer packaging production line with its strong independent research and development and intelligent manufacturing capabilities.
This production line is an automatic outer packaging solution for multi-specification contents developed by the company according to customer needs, which can realize the automatic production of materials for antigen detection from feeding to packing. Including eluent, instructions, certificates, cotton swabs, aluminum foil bags and other testing materials automatic feeding, online testing, automatic labeling, automatic coding, automatic packing and other processes. The design of the whole machine adopts a modular integrated design, which has the advantages of automatic efficiency, wide application, remote operation and maintenance, and on-demand customization. This production line can effectively help customers reduce labor by 65% , and greatly reduce labor intensity. It provides an effective solution for the urgent need to expand production of antigen detection products in the market and improve production capacity and efficiency.
Technology
technology
The production line applies the Group's existing mature technology and combines the special needs of antigen packaging for system design and innovation.
1
The electronic control of the whole machine follows the mature PLC programmable control method, which realizes overall control from feeding to finished products. The human-machine interface displays information such as packing speed, quantity, and fault detection in real time.
2
All have selected the remote online maintenance function to ensure remote service during the epidemic.
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In order to solve the difficulties of many materials and various forms, the automatic cartoning device adopts the " box-in-box " design scheme, which is used to fill products with a size of 1-5 servings , and the same equipment can realize the compatibility and application of multi-standard materials to meet different customers. Demand, to solve the difficulty and pain point of the large difference in size and specification of different customers' items, which makes it difficult to realize fully automatic boxing.
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The fully automatic feeding system adopts an independent module design structure, which is easy to operate and maintain, and can be configured according to the speed and other requirements of customers.
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The online detection accuracy can reach 0.1 grams. At the same time, the machine self-learning technology is adopted to judge the weight difference independently through artificial intelligence, and the defective products are screened and automatically eliminated, which can greatly improve the product yield control.
Evergreen Group, as a leading enterprise in China's printing equipment manufacturing industry, has been committed to the promotion and research of intelligent manufacturing overall solutions. The company's products and services are widely used in the packaging and printing of tobacco, wine, medicine, and fast-moving consumer goods. Over the years, in addition to accumulating rich experience and technical accumulation in serving the printing industry, he is also familiar with the packaging process and equipment requirements of tobacco, wine, and medicine. In recent years, a variety of automated production equipment and system solutions have been customized and developed for downstream customers' tobacco and medical device production, with the characteristics of " high mechanical efficiency, high degree of automation, high degree of functional integration, high product stability, and high overall cost performance " features. And give full play to the company's ability to quickly serve and respond to customized needs of customers, and continuously and rapidly iteratively upgrade products to meet the needs of different customers and markets.
This production line belongs to the company's new achievements in medical device research and development, and has received customized development orders from many well-known medical device manufacturers. Starting from March , in order to quickly meet customer needs and ensure the delivery of existing hand-printing equipment orders, the company's management, core backbone and production system related personnel took the initiative to invite Ying to stay in the factory, work overtime, work at full capacity, and produce at full capacity. Orderly organized the development of new products and the delivery of orders in hand for the main equipment business. In the next step, the Group will also explore overseas markets with customers, and strive to realize the export delivery of products as soon as possible.
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